Description Of Wire & Cable Extruder Line

- Description
Yongke has been dedicated to the research, design and manufacturing of extrusion production line since its establishment. Its products are sold as far as to Japan, various countries in southeast Asia and Taiwan region and the quality has been widely recognized by the clients.
The extrusion production line, barrel and screw produced by our factory adopt excellent alloy. Conducted with nitrogen treatment, the products feature with anti-corrosion and long service life. The extruder adopts new type extruding screw and under the premise of ensuring the excellent plasticizing, the extrusion quantity has been improved significantly.
Traditional adjustable crosshead can be matched according to the needs of the clients: the crosshead free from adjustment may also be configured, thus, the time for mould adjustment can be eliminated and the concentricity of marking line can be guaranteed to reduce the consumption of the materials.
The production line owns the heating and cooling system which is specially designed while the temperature can be set within the range of 0-380℃; the Japanese high-precision temperature control instrument is adopted to carry out stable and reliable temperature control during the production process.
The adjustment of working speed of various single machines is flexible and reliable. Under thecontrol of electric control system, extruder, capstan, accumulator and take-up machine will carry out linkage to make the whole production line work on a high-effective and stable basis.
The electric appliance control cabinet owns traditional and PLC control type which can be selected by the clients. The traditional panel is composed of different electric appliance instruments, wire-speed gauge, thermometer and operation button; PLC type consists of programmable controller control and touch screen operation panel.
The common configuration of extrusion production line is showed in the following table, however, the configuration can be carried out according to the needs of the clients on a flexible basis. Similarly, the temperature control can be carried out to the cooling water, and preheating machine, high-speed printer, power machine, spark tester, wire diameter gauger and controlling instrument, bump detector and other equipments may be added.
Pay-off and taking-up can be equipped with different machine types upon the requirements of the clients, such as pay-off machine with automatic extension, gantry type active pay-off machine, biaxial taking-up biscuit-making machine, shaftless and shaft (non-shaft) take-up machine, semi-automatic take-up machine and automatic take-up bobbin-changing machine.
Technical parameter reference (Detailed technical parameters for quotation sheet).
| el and parameter |
YK 30/25 |
YK 40/25 |
YK 50/25 |
YK 60/25 |
YK 70/25 |
YK 80/25 |
YK 90/25 |
YK 100/25 |
YK 120/25 |
YK 150/25 |
YK 200/25 |
|
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Screw parameter | Diameter(mm) | φ30 | φ40 | φ50 | φ60 | φ70 | φ80 | φ90 | φ100 | φ120 | φ150 | φ200 |
| L/D ratio | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | 25:1 | |
| Rotate speed m/min) | 20-110 | 20-110 | 20-110 | 15-100 | 15-100 | 10-90 | 10-80 | 5-52 | 5-50 | 5-45 | 4.5-36 | |
| Extrusion output(kg/h) | PVC | 25 | 40 | 70 | 100 | 150 | 200 | 230 | 280 | 450 | 650 | 900 |
| LD PE | 16 | 20 | 40 | 53 | 86 | 122 | 153 | 190 | 190 | - | - | |
| PP | 13 | 17 | 34 | 41 | 68 | 96 | 124 | 150 | 150 | - | - | |
| power(kw) | Main motor power | 3.75 | 7.5 | 11.25 | 18.75 | 22.5 | 30 | 37.5 | 56.25 | 75 | 75 | 200 |
|
Total power of equipment |
12.5 | 20 | 25.6 | 34.75 | 40.55 | 55.65 | 63 | 68 | 193.2 | - | - | |
| Outlet wire diameter(mm) | 0.2-1 | 0.4-3 | 0.8-5 | 1-8 | 2-15 | 3-25 | 5-35 | 8-38 | 8-45 | 35-100 | 90-140 | |
| Pay-off device |
Wire midship specification(mm) |
300/400 | 300/500 | 400/630 | 500/630 | 500/630 | 500/630 | 2000 | 2000 | 2500 | 3150 | 4150 |
| Capstan | Type | Double-wheel type | Double-wheel type/Caterpillar | Caterpillar | ||||||||
| power(kw) | 1.5 | 2.2 | 4 | 4 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 15 | 15 | |
| Accumulate length(mm) | 220 | 220 | 220 | 220 | 220 | 220 | 220 | - | - | - | - | |
| Take-up device | take-up dia(mm) | 400/630 | 400/630 | 400/630 | 400/630 | 400/630 | 400/630 | 2500 | 2500 | 2500 | 3150 | 4150 |
| power(kw) | 2.2 | 2.2 | 2.2 | 2.2 | 4 | 4 | Torque income line | |||||
| Unit line speed(m/min) | 10-650 | 10-650 | 10-650 | 10-650 | 10-650 | 10-650 | 10-250 | 10-100 | 10-100 | 10-100 | 10-100 | |
| Unit main component |
Pay-off machine/straightening/extruder/basin/ tractor/accumulator/take-up machine |
Pay-off machine/straightening/extruder/basin/ tractor/take-up machine |
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| Installation external dimension | ||||||||||||
| Total weight | ||||||||||||
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